How do I know the pulley and hardware are strong enough?
Documented on the Hitch Winch Pulley Build Finale build
Published July 14, 2026
Use D-rated shackles, grade 8 fasteners, sealed bearings, and a steel bracket sized for the expected loads.
Full Answer
Use D-rated shackles, grade 8 fasteners, sealed bearings, and a steel bracket sized for the expected loads. Perform incremental test pulls and inspect for deformation or loosening; always use hardware rated above your maximum expected load.
Documented In This Build
Related Knowledge
Can this be permanently welded to the vehicle?What safety precautions should I take during testing?What torque should I use on the blade bolt?What maintenance is required to keep the runtime optimal?What were the most critical problems found on the test drive?Can these issues be fixed cheaply or will it cost a lot?How do I know if the leak is from the oil pump or the tank?Can I fix the leak without buying a new pump?
Related Parts
Pulley sheave (snatch block style)
$45
Sealed bearings (for pulley)
$15
Winch (12V electric) used for testing
$250
Roller fairlead
$60
Mounting hardware (grade 8 bolts, washers, nuts)
$12
Shackle (5/8" bow/clevis)
$25
Winch rope / cable (section)
$30
Finish / protective coating (powder coat or paint)
$40
Stainless hardware set (misc)
$8
Fabricated hitch bracket (steel)
$120
Related Tools
Arc/MIG Welder
Bench vise / clamps
Protective gear (gloves, helmet, eye protection)
Drill and set of drill bits
Socket/ratchet and impact wrench
Measuring tape and square
Torque wrench
Angle grinder with cutoff and flap discs
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