This video shows how to build a cheap, functional hose reel out of scrap wood and a few inexpensive hardware items. The project covers measuring and cutting plywood and lumber for the drum and side plates, assembling a rotating shaft with bearings or a simple dowel, mounting the reel to a wall or stand, and finishing it for outdoor use. The intent is to reuse scrap material to keep costs low while producing a sturdy reel for garden or shop hoses.
Build Sequence
1. Plan and measure
Decide hose capacity and reel diameter. Measure the length and diameter of hose you want to carry, then lay out the side plate diameter and drum width on the plywood and 2x4s. Mark center points for the shaft holes.
2. Cut side plates and drum spacers
Cut two identical circular or rounded side plates from plywood and cut the required number of 2x4 spacer rings or a central core to set drum width. Use a jigsaw or circle-cutting method for rounds, or square plates if preferred.
3. Drill shaft and bearing holes
Drill a centered hole through both side plates for the shaft. If using bearings, drill holes to the bearing OD so they sit flush; otherwise drill an appropriate-sized hole for a dowel or pipe shaft.
4. Assemble drum core
Stack and glue or screw the 2x4 spacers/core between the two side plates to form the drum. Ensure the faces are parallel and the shaft holes are aligned. Clamp until glue cures if used.
5. Install shaft and bearings
Insert the dowel or pipe through the holes. Fit bearings into the side plates if used and secure the shaft with nuts/retaining hardware; alternatively press-fit a wood dowel and secure ends. Verify smooth rotation.
6. Mounting hardware and wall bracket
Attach backing 2x4s or a mounting bracket to the reel assembly and fasten appropriate carriage bolts for wall mounting or to a freestanding base. Make sure mounting is level and fasteners are rated for expected load.
7. Finish and weatherproof
Sand all edges smooth and apply exterior paint or sealer to protect the wood from moisture. Add end caps or bumpers if desired to help retain the hose and protect finishes.
8. Test and adjust
Mount the reel on the wall or stand, wind the hose on, check for binding, and adjust bearing preload or shaft fasteners as needed. Add a hose swivel connector if you want the hose to stay connected while the reel turns.
Frequently Asked Questions
How much hose will this reel hold?
Capacity depends on reel diameter and drum width; as a rule of thumb a 12–16" diameter drum with an 8–10" width will hold typical garden hoses in the 50–100 foot range. Measure your hose diameter and calculate by estimating coil layers to be precise.
VIEW FULL ARTICLE →Can I motorize the reel later?
Yes — if you plan to motorize, build the shaft and drum to accept a small gearbox or motor mount, use stronger bearings, and ensure the frame can handle the torque. Consider safety and add a limit switch or clutch to avoid over-winding.
VIEW FULL ARTICLE →Can I mount this reel outdoors?
Yes, but you should use exterior-grade plywood or seal the wood thoroughly with exterior paint or sealer, use galvanized or stainless fasteners, and consider a metal or PVC shaft to resist weathering.
VIEW FULL ARTICLE →How do I prevent the hose from kinking or tangling?
Use an appropriate hose swivel or guide at the hub to let the hose feed off without twisting, keep the drum diameter large enough for the hose diameter, and wind the hose neatly in coils under light tension.
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Used for drum core spacers and wall-mount backing; leftover construction 2x4s work well.
1" wood dowel or short length of steel pipe used as the rotating axle; size depends on hose size and expected load.
Small bearings (e.g., 6200 series or similar) to let the shaft rotate smoothly; optional if using simple bushings.
Assortment of carriage bolts or hex bolts to secure side plates and mount to wall/stand.
Optional rotating hose connection or hose guide to prevent kinking at the reel hub.
Small can of outdoor paint or sealant to protect the wood from moisture.
Protective caps for edges or to help hose retention on the drum.
Single 3/4" sheet or leftover plywood ripped into two circular/rounded side plates; often free if using true scrap.