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Project Front Loader Pt 4: The bucket is assembled!

Published: April 27, 2026

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Executive Summary

This video shows the final assembly of a front-loader bucket: cutting and fitting the steel shell, welding on reinforcement gussets and hinge brackets, and fitting the cutting edge (and teeth). The build concludes with test-fitting the hinge pins and preparing the bucket for mounting and finishing. The work focuses on metal fabrication, welding, and basic fitting rather than hydraulic or machine-specific installation.

Build Sequence

1. Measure and lay out the bucket plates

Measure required bucket dimensions, transfer layout to steel plate, and mark cut lines for the shell and sides.

60mintermediate

2. Cut and shape the steel

Use a plasma cutter/torch or angle grinder to cut the plate panels and profile the bucket lip and sides. Trim pieces for a good fit before assembly.

90mintermediate

3. Tack-weld assembly and check fit

Clamp pieces together, tack-weld seams and check alignment and geometry. Make adjustments by grinding or re-tacking as needed to ensure square and true assembly.

60mintermediate

4. Final weld seams and reinforce with gussets

Complete full welds along seams, then weld on gussets, angle irons and flat bar reinforcements around high-stress areas such as corners and hinge mounts.

120madvanced

5. Install cutting edge and teeth

Fit and attach the cutting edge to the lip; bolt-on or weld in place. If used, mount bucket teeth and ensure proper alignment and clearance.

45mintermediate

6. Drill hinge holes and fit pins/bushings

Mark and drill hinge bracket holes, install hinge pins and bushings, and test-fit the bucket to the loader arms for travel and clearances.

30mintermediate

7. Finish prep and paint

Grind any rough areas, clean the metal, apply primer and paint or rust inhibitor to protect the finished bucket before service.

60mbeginner

Frequently Asked Questions

What welding process is best for assembling a bucket?

MIG welding is commonly used for structural work like this because it’s efficient for thicker mild steel. TIG can be used for finer work, but MIG offers good penetration and speed for seams and gussets.

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How do I attach the bucket to my loader arms?

Install properly sized hinge brackets on the bucket, drill for hinge pins and bushings, and use robust pins and retaining hardware. Final mounting often requires checking pivot clearances and ensuring proper fit to the machine’s quick-attach or pin locations.

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Parts Used (8)

Bolts, nuts, washers (grade 8 or equivalent)
$20

Fasteners for cutting edge, teeth, and attachment points

Steel plate for bucket shell
$200

Main curved/folded plate(s) forming the bucket body; likely 3/16"–1/4" mild steel

Cutting edge / replaceable edge (steel)
$100

Bolt-on or welded cutting edge fitted to the lip of the bucket

Bucket teeth (set)
$150

Optional ground-engagement teeth bolted/welded to edge

Gussets, angle iron and flat bar (reinforcement)
$80

Welded reinforcements around corners and hinge areas

Hinge pins and bushings
$50

Pins for mounting bucket to loader arms, with bushings/wear sleeves

Welding consumables (wire, gas) and filler rod
$40

Consumables used during MIG/TIG welding

Paint / primer / rust inhibitor
$30

Surface prep and finish coat to protect steel